Peakfinity Labs

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    Premium Softgel Manufacturing

    Softgel ManufacturingOil & Liquid Encapsulation2K MOQ

    From omega-3s to complex oil suspensions โ€” rotary die encapsulation engineered for leak-proof seals, precise fill volumes, and superior bioavailability. No fishy aftertaste. No surprises.

    Start Your Softgel Project
    35โ€“42 Days
    Lead Time
    Rush 21-day available
    2,500+
    Min Order
    Per SKU, per flavor
    0.2โ€“1.4 mL
    Fill Volume
    Mini to jumbo oval
    100%
    Leak Tested
    In-line vision + tumble
    FDA-Registered cGMP Certified NSF & USP Verified Made in PA, USA
    Perfect for Oil-Based Formulations

    Ideal Applications forSoftgel Technology

    Six categories that softgels were built to dominate โ€” with the absorption science, market data, and fill specs to back it up.

    Flagship Application

    Omega-3 & Fish Oil

    The category softgels were invented for

    Enteric-coatable shells lock out oxygen, eliminate fishy burp-back, and protect EPA/DHA potency through stability. The #1 softgel format on Amazon and TikTok Shop.

    Up to 1,400mg fill Enteric coating available Nโ‚‚-flushed for omega stability
    $8.2B
    Global Market 2027
    Start an omega-3 project
    Omega-3 Spec Sheet
    In production
    EPA / DHA
    Up to 85%
    Fill Range
    300โ€“1200 mg
    Shell Type
    Bovine / Fish
    Enteric Coating
    Optional
    Oxidation (TOTOX)
    < 10
    Min Order
    2,000 units
    IFOS 5-star & GOED-grade oils sourced
    Burp-free, enteric-coat finishing options
    Nitrogen flush + amber shell for stability
    3โ€“4ร—
    Bioavailability

    CoQ10 & Ubiquinol

    Lipid carrier = real absorption

    Oil-suspended CoQ10 delivers 3โ€“4ร— the bioavailability of dry capsules โ€” the format heart-health brands actually need.

    100mg / 200mg / 400mg
    MCT or rice-bran oil base
    5โ€“10K IU
    Per Softgel

    Vitamin D3 + K2

    Fat-soluble, oil-delivered

    D3 (5,000โ€“10,000 IU) paired with MK-7 in a cold-pressed oil base โ€” the gold standard for absorption.

    MK-4 or MK-7 K2
    Allergen-free oil base
    ยฑ2%
    Fill Accuracy

    CBD & Hemp Oils

    Precise dosing, tamper-evident

    10mgโ€“50mg full-spectrum or isolate softgels with COA-grade dosing accuracy and crush-proof seals.

    Broad-spectrum or isolate
    Hemp-derived COA on file
    7ร—
    vs. Dry Powder

    Curcumin & Turmeric

    Lipid-bound, 7ร— absorption

    Curcuminoids suspended in MCT or black-pepper-oil bases โ€” bioavailability that powder capsules can't reach.

    95% standardized curcumin
    BioPerineยฎ compatible
    500โ€“1300mg
    Fill Range

    Evening Primrose & GLA

    Women's health, cold-pressed

    EPO, borage, and flax-seed oils encapsulated under temperature control to preserve GLA integrity.

    Cold-fill processing
    Light-blocking amber shell
    1000mg
    Standard Fill

    MCT & Lipid Blends

    Keto, performance, beauty fats

    C8/C10 MCT, sea-buckthorn, and astaxanthin-rich oils delivered in oxygen-barrier shells for clean-burning energy and skin-from-within formulas.

    C8/C10 fractionated MCT
    Astaxanthin & carotenoid safe

    Don't see your formulation? Tell us what you're building โ†’

    Advanced Capabilities

    Softgel Manufacturing,Engineered End-to-End

    Rotary die precision, temperature control, and advanced filling systems for complex oil-based formulations.

    Softgel Types

    • Gelatin Softgels
    • Vegetarian / HPMC Softgels
    • Enteric-Coated Softgels
    • Chewable Softgels
    • Twist-Off Capsules

    Fill Options

    • Oil-Based Suspensions
    • Liquid Oils & MCT
    • Paste Fills
    • Powder Suspensions
    • Emulsified Systems

    Production Equipment

    • Rotary Die Encapsulation
    • Climate-Controlled Drying Tunnels
    • Tumble Dryers
    • 100% Leak Inspection Systems

    Sizes & Shapes

    • Oval: 6โ€“22mm
    • Round: 4โ€“18mm
    • Oblong & Custom Shapes
    • Custom Mold Tooling Available

    Fill Volume Range

    • 0.2ml โ€“ 1.4ml Capacity
    • Precise Dosing Systems
    • Temperature-Controlled Filling

    QA/QC Testing

    • 100% Leak Testing
    • Moisture & Disintegration
    • Fill Weight Uniformity
    • Shell Integrity
    • Stability Studies
    Our Process

    The 4-Step SoftgelEncapsulation Process

    Every step optimized for leak-proof seals, fill weight uniformity, and shell integrity.

    1

    Shell Preparation

    Gelatin bloom testing, plasticizer blending, and ribbon formation at precisely controlled temperature.

    2

    Fill Preparation

    Oil purification, suspension homogenization, and temperature-controlled fill material prep.

    3

    Rotary Die Encapsulation

    Precision fill and seal via rotary die with real-time fill weight and shell integrity monitoring.

    4

    Drying & Inspection

    Controlled drying tunnels, 100% leak testing, moisture verification, and final packaging.

    Why Peakfinity

    Softgels That Seal Perfectly,Absorb Better, Sell Faster

    Built on 45 years of encapsulation IP โ€” eight production advantages that take your oil-fill brand from concept to marketplace-ready inventory without the typical contract-manufacturer drag.

    2K min order

    Low MOQ

    Start from just 2,000 softgels โ€” no five-figure first runs.

    Vs. 25K industry average
    35โ€“42 days

    Fast Turnaround

    35โ€“42 days standard with 21-day rush slots for active brands.

    21-day rush available
    Multi-fill platform

    Advanced Filling

    Oil, paste, suspension and semi-solid fills โ€” single line, multiple chemistries.

    0.2โ€“1.4 mL range
    Custom shapes

    Custom Molding

    Oval, oblong, round, twist-off โ€” branded shape & color matched to your SKU.

    Color-match in 7 days
    ยฑ2 ยฐC precision

    Temperature Control

    28โ€“32 ยฐC encapsulation + 20โ€“25% RH drying tunnels protect every batch.

    Climate-mapped rooms
    All platforms

    eCommerce Ready

    FNSKU, UPC, polybagging and case-packs spec'd for marketplace receiving.

    Amazon ยท TikTok ยท Walmart
    1:1 support

    Dedicated Support

    One account manager + an in-house regulatory team on every project.

    Avg. 2-hour reply SLA
    FDA registered

    GMP & ISO Certified

    FDA-registered, NSF-audited, ISO 9001:2015 certified facility.

    Audit-ready CofAs
    Head-to-Head

    Peakfinity vs. the typical softgel CMO

    Typical CMO
    Peakfinity
    25,000 unit MOQ
    2,000 unit MOQ
    12โ€“16 week lead
    35โ€“42 day lead
    Bottle only
    Bottle ยท Blister ยท Bulk ยท Sachet
    Sales-rep handoff
    Dedicated PM + regulatory
    Moisture-Protected Packaging

    Packaging That ProtectsShell & Stability

    Every packaging system below is moisture, oxygen, and light-controlled โ€” tap a format to see specs, finishes, and what we recommend for your category.

    Most Popular

    Bottle Packaging

    Retail-ready amber, HDPE & glass

    30 / 60 / 90 / 120ct fills
    Amber HDPE, PET, Type III glass
    Induction-sealed for tamper evidence
    Child-resistant cap options
    Available Finishes
    AmberClearWhite HDPEGlass
    Marketplace-ready out of the door
    FNSKU, UPC, and barcode pre-applied ยท Drop-ship compatible
    Amazon FBATikTok ShopWalmartShopifyCostco
    Quality Assurance

    Three Stages ofVerification

    Every batch is tested at three critical checkpoints โ€” including 100% leak inspection on every softgel.

    Stage 01
    100%
    Lots Quarantined

    Raw Material Testing

    Before a single softgel is formed

    Every batch of gelatin, oil, and active is quarantined and identity-tested against COA before release to production.

    What we check
    Gelatin bloom strength (Bloom 150โ€“250)
    FTIR identity on every oil drum
    Heavy metals (USP <232/233>)
    Microbial: TPC, yeast, mold, pathogens
    Peroxide & TOTOX on lipid actives
    Stage 02
    ยฑ2%
    Fill Weight Tolerance

    In-Process Testing

    Live monitoring on the encapsulator

    Statistical process control on the rotary die line โ€” checks every 15 minutes with auto-reject on out-of-spec drift.

    What we check
    Fill weight uniformity (every 15 min)
    Shell thickness & seam strength
    Encapsulation temp 28โ€“32 ยฐC
    Drying tunnel RH 20โ€“25%
    Real-time vision reject system
    Stage 03
    21 CFR 211
    Release Standard

    Final Product Testing

    Locked in QA before any softgel ships

    Finished lots are held for the full release panel โ€” including 100% leak inspection on every single softgel.

    What we check
    100% leak inspection (every softgel)
    Disintegration < 30 min (USP <2040>)
    Assay & related substances by HPLC
    Moisture, hardness & appearance
    Stability: accelerated + real-time
    Tested to USP <2040> 21 CFR Part 111 Compliant CofA on Every Lot

    Who We WorkBest With

    Perfect For
    eCommerce supplement founders
    TikTok Shop and Amazon sellers
    Doctors and clinic owners launching private label
    DTC brands scaling up from kitchen to full-scale
    Retail brands needing low-MOQ test runs
    Brands moving from unreliable or smaller manufacturers

    Ready to launch a premium softgel brand?

    Join hundreds of brands shipping leak-proof, bioavailable softgels from our US fulfillment center.

    Start Your Project