Peakfinity Labs

    AI Assistant

    👋 Hi! How can we help?

    Ask about our manufacturing services, MOQs, or get a quote.

    Premium Softgel Manufacturing

    Softgel ManufacturingOil & Liquid Encapsulation2K MOQ USA

    From omega-3s to complex oil suspensions — rotary die encapsulation engineered for leak-proof seals, precise fill volumes, and superior bioavailability. No fishy aftertaste. No surprises.

    Start Your Softgel Project
    35–42 DaysLead Time
    2K+Min Order
    0.2–1.4mlFill Volume
    100%Leak Tested
    Perfect for Oil-Based Formulations

    Ideal Applications forSoftgel Technology

    Softgels deliver superior bioavailability and stability for oil-based and liquid formulations.

    Omega-3 & Fish Oil

    Superior stability and no fishy aftertaste

    CoQ10 & Ubiquinol

    Enhanced bioavailability for heart health

    Vitamin D3 & K2

    Oil-based for optimal absorption

    CBD & Hemp Oils

    Precise dosing with tamper-evident sealing

    Curcumin & Turmeric

    Lipid formulations for bioavailability

    Evening Primrose Oil

    Stable encapsulation for women's health

    Advanced Capabilities

    Softgel Manufacturing,Engineered End-to-End

    Rotary die precision, temperature control, and advanced filling systems for complex oil-based formulations.

    Softgel Types

    • Gelatin Softgels
    • Vegetarian / HPMC Softgels
    • Enteric-Coated Softgels
    • Chewable Softgels
    • Twist-Off Capsules

    Fill Options

    • Oil-Based Suspensions
    • Liquid Oils & MCT
    • Paste Fills
    • Powder Suspensions
    • Emulsified Systems

    Production Equipment

    • Rotary Die Encapsulation
    • Climate-Controlled Drying Tunnels
    • Tumble Dryers
    • 100% Leak Inspection Systems

    Sizes & Shapes

    • Oval: 6–22mm
    • Round: 4–18mm
    • Oblong & Custom Shapes
    • Custom Mold Tooling Available

    Fill Volume Range

    • 0.2ml – 1.4ml Capacity
    • Precise Dosing Systems
    • Temperature-Controlled Filling

    QA/QC Testing

    • 100% Leak Testing
    • Moisture & Disintegration
    • Fill Weight Uniformity
    • Shell Integrity
    • Stability Studies
    Our Process

    The 4-Step SoftgelEncapsulation Process

    Every step optimized for leak-proof seals, fill weight uniformity, and shell integrity.

    1

    Shell Preparation

    Gelatin bloom testing, plasticizer blending, and ribbon formation at precisely controlled temperature.

    2

    Fill Preparation

    Oil purification, suspension homogenization, and temperature-controlled fill material prep.

    3

    Rotary Die Encapsulation

    Precision fill and seal via rotary die with real-time fill weight and shell integrity monitoring.

    4

    Drying & Inspection

    Controlled drying tunnels, 100% leak testing, moisture verification, and final packaging.

    Why Peakfinity

    Softgels That Seal Perfectly,Absorb Better, Sell Faster

    Low MOQ

    Start from just 2K+ softgels

    2K+ min order

    Fast Turnaround

    35–42 days standard, rush options available

    35–42 days

    Advanced Filling

    Oil, paste, and powder suspension capabilities

    Multi-fill

    Custom Molding

    Unique shapes and custom branding available

    Custom shapes

    Temperature Control

    Climate-controlled throughout production

    ±2°C precision

    eCommerce Ready

    Built for TikTok Shop, Amazon, Shopify, Walmart

    All platforms

    Dedicated Support

    Account manager + regulatory support

    1:1 support

    GMP & ISO Certified

    GMP & ISO 9001:2015 certified facility

    FDA registered
    Moisture-Protected Packaging

    Packaging That ProtectsShell & Stability

    Bottle Packaging

    HDPE / Glass / Amber bottles

    Blister Packs

    Thermoformed or cold-form blisters

    Bulk Containers

    Fiber drums with moisture control

    Desiccant Packaging

    Moisture-protection systems

    Labeling Options

    Barcode, FNSKU, Batch ID

    Custom Branding

    Shrink sleeves & custom labels

    Quality Assurance

    Three Stages ofVerification

    Every batch is tested at three critical checkpoints — including 100% leak inspection on every softgel.

    Stage 01

    Raw Material Testing

    Gelatin bloom strength, moisture content, microbial testing, and oil identity & purity verification.

    Stage 02

    In-Process Testing

    Shell thickness monitoring, fill weight accuracy, encapsulation temperature control, and drying parameters.

    Stage 03

    Final Product Testing

    100% leak testing, disintegration time, moisture content, assay & related substances, and stability studies.

    Who We WorkBest With

    Perfect For
    eCommerce supplement founders
    TikTok Shop and Amazon sellers
    Doctors and clinic owners launching private label
    DTC brands scaling up from kitchen to full-scale
    Retail brands needing low-MOQ test runs
    Brands moving from unreliable or smaller manufacturers

    Ready to launch a premium softgel brand?

    Join hundreds of brands shipping leak-proof, bioavailable softgels from our GMP-certified PA facility.

    Start Your Project

    Explore Our Manufacturing Services

    GMP-certified manufacturing for supplements, cosmetics, and personal care products.

    Capsule Manufacturing

    Veg & gelatin capsules

    Tablet Manufacturing

    Chewable & coated tablets

    Gummy Manufacturing

    Custom gummy vitamins

    Powder Manufacturing

    Protein & greens powders

    Herbal Manufacturing

    Botanical extract supplements

    Vitamin Manufacturing

    Multi-vitamin formulations

    Protein Manufacturing

    Whey & plant-based protein

    Sports Nutrition

    Pre-workout & BCAAs

    Pet Vitamins

    Dog & cat supplements

    Supplement 3PL

    Warehousing & fulfillment

    Amazon FBA Brands

    FBA-ready manufacturing

    Shopify Brands

    DTC supplement solutions

    Start Your Manufacturing Project