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    Microencapsulation Manufacturing

    Wrap every active. Protect every promise.

    Mask the taste. Survive stomach acid. Double the shelf life. Microencapsulation is the difference between a product that works on paper and one that works in your customer's bottle โ€” twelve months from now.

    What microencapsulation does for your brand

    Four problems that quietly kill review scores โ€” and how a microscopic shell solves all of them.

    Taste & odor masking

    Fish oil, B-vitamins, iron, herbal extracts โ€” no fishy burp, no metallic aftertaste.

    Moisture & oxygen barrier

    Probiotics stay alive. Omega-3s don't oxidize. Shelf life extended 12-24 months.

    Targeted release

    Enteric coatings survive stomach acid and deliver actives where they're absorbed.

    Heat & light protection

    Sensitive actives (vitamin C, probiotics, enzymes) shielded from environmental damage.

    Inside a microcapsule

    Core. Shell. Performance.

    Every microcapsule is a tiny payload system. The shell is engineered to break down at a specific temperature, pH, or moisture level โ€” releasing the core exactly where it's supposed to work.

    Core: your active ingredient (probiotic, oil, vitamin, enzyme)
    Shell: food-grade polymer, lipid, or polysaccharide
    Release trigger: stomach pH, intestinal pH, moisture, or temperature
    Result: the active hits the target โ€” not your customer's tongue or stomach acid
    ACTIVEcoreProtective shellRelease trigger

    Our techniques

    Match the technique to the ingredient โ€” that's where good formulation lives.

    Spray drying

    High-throughput, cost-effective. Ideal for flavors, vitamins, and powder-format finished products.

    Fluid-bed coating

    Pellet- and granule-level coating for precise release control. Used for enteric coatings on probiotic beadlets.

    Coacervation

    Polymer wall around oils and lipids. Premium choice for fish oil, CoQ10, and essential-oil capsules.

    Liposomal

    Phospholipid bilayer for maximum bioavailability. See our full liposomal page for details.

    Learn more

    Product applications

    The categories where microencapsulation isn't a "nice to have" โ€” it's the difference between a product that performs and a one-star review.

    Probiotics

    Stay alive through stomach acid, viable at shelf-life end.

    Omega-3 / Fish oil

    Zero fishy taste. Zero oxidation. Powder or capsule.

    Iron

    Mask the metallic taste in gummies and chewables.

    Digestive enzymes

    Survive stomach acid, activate in the small intestine.

    Botanicals

    Stabilize delicate plant extracts against light and heat.

    Flavors

    Long-shelf-life flavor encapsulates for powders and stick packs.

    Encapsulated vs. raw

    OutcomeRaw ingredientEncapsulated
    Potency at 12 months60-75% remaining92-98% remaining
    Taste / odorBitter, fishy, metallicNeutral
    GI toleranceCommon burping & upsetSignificantly improved
    Targeted releaseReleased in stomachReleased where absorbed
    AI Reorder Intelligence

    Never stock outagain.

    We watch your sales velocity, our lead times, and your seasonality โ€” then ping you the exact week to reorder. Brands on our 3PL stop guessing, and stop losing weeks of revenue to "out of stock."

    Velocity tracking
    Live units-per-day per SKU
    Lead-time aware
    Built around our 4-6 wk TAT
    Seasonality
    Q4 + viral-spike forecasting
    Talk to Fulfillment

    Included free with our 3PL fulfillment service.

    SKU ยท Magnesium Glycinate
    12-week inventory forecast
    Live
    On hand
    4,820u
    Velocity
    142/day
    Days left
    34d
    SAFETY STOCKREORDER ยท MAR 14
    Reorder by Mar 14 โ€” restock window opens.
    Hits safety stock in 8 weeks at 142 u/day. Lead time: 5 weeks.

    Got an active that tastes bad โ€” or fades on the shelf?

    Send us the ingredient. We'll come back with the encapsulation technique, the cost delta, and the shelf-life proof.