US contact team · Exton, PA

    Capsule production capacity: count the finished packs

    Work with our US team in Exton, PA and our own 350,000 sq ft cGMP, FDA-registered facility. Start your capsule capacity review with the pack you sell. A production figure in capsules does not tell you how many finished bottles a manufacturer can release for your order.

    The Peakfinity Labs US team in Exton, PA can review your formula and demand forecast. We offer capsule manufacturing within our supplement production services. Bring both your capsule requirement and your finished-pack requirement to the conversation.

    Peakfinity Labs ·

    350,000 sq ft

    cGMP, FDA-registered facility

    1.2M+ units per day across the operation

    Aggregate capacity across formats

    around 6 lines per format

    Project allocation by quote

    Since 1980

    Manufacturing experience

    Semi-automatic capsule filling
    Automatic capsule filling
    Pack-out
    Quality review
    1. 1.Specification
    2. 2.Pilot
    3. 3.Commercial run
    4. 4.Repeat supply

    Production resources for your next stage

    Work with our US team in Exton, PA on your production brief. Peakfinity Labs, a division of Vasu Healthcare, brings manufacturing experience since 1980 and our own 350,000 sq ft cGMP, FDA-registered facility to your project.

    Across our manufacturing operation, we have capacity of 1.2M+ units per day and around 6 lines per format. That capacity covers our operation across formats. Ask our team to confirm the allocation and open slot for your order. Send the piece count, finished-pack count, and required receipt date so our team can review the allocation for your product.

    Define the unit before comparing capacity

    Write the capsule count per pack beside the number of packs you need. If you sell several pack sizes, list each one. Label figures as individual capsules, finished packs, or kilograms of blend with an explicit unit definition.

    Compare the same period and scope across suppliers. Ask whether a quoted rate describes a machine's rating, an observed production run, or a finished product after quality release. Ask how much capacity the team can offer your SKU during the period you need.

    Review the formula before the headline speed

    Share the target fill weight and capsule size. Include the shell specification and the full ingredient list. Ask the manufacturer to assess the formula before you rely on an output estimate.

    Our facility capabilities include hard-shell capsules and quality checks for mixing, weight variation, and uniformity. Your team should agree the acceptance criteria and testing scope for the project. A quoted production rate cannot replace that discussion.

    Examine the filling equipment

    Our capsule manufacturing page lists semi-automatic filling and automatic lines, with a published fill-weight range of 100 mg to 1,500 mg. The formula determines the appropriate fill and capsule size. Ask our team to confirm the equipment and operating range for your ingredient blend before you approve production.

    Include packaging in the capacity review

    A founder can secure enough capsules and miss a launch if the bottles or labels arrive late. Send the bottle and closure specification with the formula. Include the number of capsules per bottle, labeling requirements, and carton configuration.

    Review the schedule through finished-goods release. Ask the production team to identify the work between encapsulation and the point at which your shipment can leave. Include the receiving requirements of your warehouse or fulfillment provider.

    Prepare a capacity brief your team can use

    FieldYour input
    ProductFormula version, capsule shell, size, target fill weight
    DemandFinished packs by SKU and month, pieces per pack
    PackagingBottle, closure, label, seal, carton
    QualitySpecifications, testing scope, release documents
    TimingRequired receipt date, planned promotions, reorder period

    Ask for a written response that separates production timing from testing and delivery. Ask the manufacturer to separate total operating capacity from the allocation available for your capsule project.

    Use a production plan for your next growth stage

    A pilot run and repeat production serve different decisions. Use the pilot to examine the product and process. Use the repeat-order discussion to review the forecast, materials, and production slot.

    Our scale-production service connects that planning conversation with manufacturing, packaging, and fulfillment. You can review our facility capabilities and quality documents before discussing a quote.

    Timelines and terms for your production plan

    We offer rush production in 2-3 weeks and formulation in 4-8 weeks. Our team will confirm the project scope and start date for each stage in your quote. Formulation, production, and transport require separate planning; a rush production window does not promise stock at your warehouse within that window.

    Qualified buyers can access Net 30 up to Net 60 terms. Discuss qualification and the terms for your order with our team before committing to the inventory plan.

    Production experience from our own brands

    We operate Reclaime, a liquid supplement brand, and Fleava, a topical hair-care brand. Our Reclaime case study reports $2.5M+ in revenue in under 12 months and 70,000+ bottles shipped. Our Fleava case study reports seven-figure brand revenue scale.

    Use these cases to examine formulation, packaging, and repeat-supply decisions. They describe liquid and topical products. Review the capacity and process for your own format with our team; these results do not promise your brand's sales or production output.

    FAQs

    Review your next capsule order

    Include the finished-pack count alongside the capsule count.

    Send your capsule production brief

    These statements have not been evaluated by the Food and Drug Administration. These products are not intended to diagnose, treat, cure, or prevent any disease.